High-Precision Metal Stamping Services

At Koonze Model, we specialize in precision metal stamping for industries that demand accuracy, repeatability, and fast turnaround. Whether you need rapid prototyping or full-scale production, our in-house tooling, quality control, and skilled team ensure every part meets your exact specifications—on time, every time.

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metal stamping services koonze model

Metal Stamping Services at Koonze Model

Koonze Model offers high-precision metal stamping services tailored to both prototyping and mass production needs.

With stamping capabilities ranging from 0.2 mm to 6 mm in thickness and tolerances as tight as ±0.05 mm, we deliver consistent quality across every run. Our experienced team and in-house tooling ensure fast turnaround and full control over every stage of production.

Whether you’re producing a few hundred parts or scaling up to 100,000+, Koonze Model provides the reliability, flexibility, and precision your project demands.

Types of Stamping

We provide single-stage, multi-stage, progressive die, deep draw, fourslide, and other stamping techniques to match the most efficient method to your part. Our engineers at Koonze Model review your 3D models and technical drawings to recommend the optimal stamping process for your design and production needs.

Progressive Die Stamping

Progressive die stamping uses a series of dies to form complex parts in multiple stages. It’s ideal for producing deep-drawn parts and components with varied geometries in high volumes. Common in automotive manufacturing, the process feeds a metal strip through each die station, forming the part step by step. In contrast, transfer die stamping separates the workpiece from the strip and moves it independently via a transfer mechanism.

Deep Draw Stamping

Deep draw stamping forms metal into deep, enclosed shapes—like rectangular shells—by stretching it into a die. This process strengthens the material by compressing its grain structure. A shallower version, standard draw stamping, is widely used for less demanding forms.

Fourslide Stamping

Fourslide stamping bends and shapes parts from four directions simultaneously, enabling the creation of intricate components like battery connectors. It offers high design flexibility, cost efficiency, and fast production—well suited for industries such as electronics, automotive, medical, and aerospace.

Hydroforming

Hydroforming uses high-pressure fluid in a flexible bladder to press sheet metal into a die. It allows for accurate shaping of complex forms and supports forming multiple parts at once. After shaping, a trimming die is used to cut finished parts from the sheet.

Blanking

Blanking is the process of cutting flat parts from sheet metal as the first step in stamping. Fineblanking is a more precise version, delivering clean edges and flat surfaces suitable for high-tolerance parts.

Coining

Coining is a precision stamping process that uses high pressure to form small, detailed parts—often round. The intense force hardens the metal and eliminates burrs, producing smooth, clean edges.

Punching

Punching removes unwanted material from a workpiece by shearing holes or shapes. It’s essentially the inverse of blanking, where the scrap is discarded and the main sheet is retained.

Embossing

Embossing creates raised or recessed patterns on metal surfaces for structural or decorative purposes. This 3D effect is achieved through shaped dies and controlled pressure.

Bending

Bending shapes metal along a single axis, forming U, V, or L profiles by pressing it over or into a die. Flanging is a related technique used to bend tabs or edges of a workpiece rather than the whole part.

Metal Stamping Production Volumes

Koonze Model supports a broad range of production volumes for sheet metal stamping, including:

Low Volume Production

Low volume runs cover up to 100,000 units, with most projects starting around 1,000 units to balance cost and efficiency. This range is ideal for bridging prototypes to full production, testing market response, or producing customized parts. Koonze Model ensures competitive per-unit pricing even at low volumes.

Medium Volume Production

Medium volume production spans from 100,000 to 1 million units. It combines the flexibility of smaller runs with lower unit costs and reduced upfront tooling expenses, making it a cost-effective choice for growing production needs.

High Volume Production

High volume production exceeds 1 million units. This scale leverages metal stamping’s scalability to minimize costs per part, maximizing efficiency by spreading tooling costs across large quantities.

Short Run Stamping

Short runs are low-volume productions with minimal tool adjustments, reducing costs by limiting process changes. These runs suit parts that require little flexibility or are entering new markets, offering the most affordable option for limited quantities.

Long Run Stamping

Long runs involve ongoing adjustments to tooling, materials, and processes to optimize quality and throughput. Though initially more costly due to testing and refinements, this approach delivers consistent high-quality parts at low unit costs and production speeds of hundreds of pieces per minute.

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Materials for Metal Stamping Services

Koonze Model provides the following materials for both standard and custom metal stampings:

materials for metal stamping steel

Steel

Cold rolled steels like 1008, 1010, and 1018 are widely used for their versatility and excellent formability—ideal for general-purpose cold forming applications.

materials for metal stamping stainless steel

Stainless Steel

Available in grades 301, 304, and 316/316L:

  • 301 offers high tensile strength.
  • 304 delivers strong performance with better corrosion resistance at elevated temperatures.
  • 316/316L provides superior corrosion resistance, especially in harsh environments, though at a higher cost.
materials for metal stamping copper

Copper

C110 copper is highly conductive and easy to form—well-suited for electrical components.

materials for metal stamping brass

Brass

Alloys 230 (85/15, red brass) and 260 (70/30, yellow brass) combine excellent formability with strong corrosion resistance, making them ideal for decorative and functional parts alike.

Note: Koonze Model can stamp a wide range of sheet metal materials upon request—contact our experts to discuss your specific needs. We also offer post-processing options including bead blasting, powder coating, chem film, anodizing, and plating in gold, silver, or electroless nickel. For details, visit our main sheet metal fabrication page to explore all available finishing services.

Why Choose Our Metal Stamping Services

Precision at Scale

We deliver tight tolerances and consistent quality across low, medium, and high-volume production—up to millions of parts.

Versatile Material & Finishing Options

From steel and stainless to copper and brass, plus finishing services like anodizing, plating, and powder coating, we support your full product lifecycle.

Flexible Production Capabilities

Whether you're prototyping, launching a new product, or scaling to mass production, we offer short-run, long-run, and custom stamping solutions to match your needs.

Expert Support from Start to Finish

Our experienced engineers work with you from material selection to tooling design and post-processing, ensuring efficient, cost-effective results every step of the way.

advantages metal stamping

Advantages of Metal Stamping

Stamping is ideal for high-volume production of complex parts, offering key advantages such as:

  • Ability to produce intricate shapes and contours
  • Scalable output from thousands to millions of parts annually
  • Capability to form thick metal sheets using processes like fineblanking
  • Low cost per part, especially at larger volumes

Disadvantages of Metal Stamping

Metal stamping’s main drawbacks lie in its upfront investment and lead times. While production becomes fast and cost-efficient once tooling is finalized, initial challenges include:

  • Longer lead times for first articles due to die fabrication
  • High upfront costs for tooling, check fixtures, and non-reusable engineering work
  • Multiple die iterations are often required to ensure consistent, spec-compliant production before full-scale manufacturing begins
disadvantages metal stamping
explore other metalworking options

Stamping Not the Right Fit? Explore Other Metalworking Options

Not every part is ideal for stamping—and that’s okay. We also offer laser cutting, CNC bending, welding, and more. Find the right sheet metal process that fits your part design, volume, and budget.

Not Sure if Stamping is Right for Your Part?

Talk to our engineers—we’ll help you find the best process for your design and volume.

FAQs about Metal Stamping Services

What types of metal can Koonze Model stamp?

We work with a wide range of materials including cold rolled steel, stainless steel (301, 304, 316/316L), copper (C110), and brass (230, 260). Custom materials can also be sourced upon request.

What is your minimum order quantity for stamping?

Most stamping projects start at 1,000 units for cost efficiency, but we also support short-run and low-volume orders depending on part complexity and material.

What is the typical lead time for stamped parts?

Lead times vary based on tooling complexity and production volume. First articles typically take 4–6 weeks due to tooling design and validation. Once tools are finalized, production runs can be completed quickly.

Do you offer secondary processing or finishing for stamped parts?

Yes. We provide bead blasting, powder coating, chem film, anodizing, and plating in gold, silver, or electroless nickel.

What tolerances can you achieve with metal stamping?

Tolerances depend on material and part geometry, but we typically achieve ±0.05 mm, with tighter specs available on request.

Do you offer design support or DFM (Design for Manufacturability) review?

Absolutely. Our engineering team can assist with DFM feedback to optimize your design for stamping and minimize tooling and production costs.

Can you help if stamping isn't the right fit for my part?

Yes. If stamping isn’t ideal for your part or volume, we also offer other sheet metal processes like laser cutting, CNC bending, welding, and more.

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